Standard
Hydraulic Standard Bolt Tensioner
The ABS standard range bolt tensioners embody versatility and dependability, serving as hydraulic tensioners well-suited for a wide spectrum of bolting applications. Their optimisation for top-side operations makes them particularly fitting for tightening ANSI, ASME, and API flanges.
Description
Standard Bolt Tensioner Tool : Versatility, Efficiency, and Cutting-Edge Performance
Our standard tensioner shines as the go-to high-pressure bolt tensioner for diverse applications. Optimized for top-side tasks, they expertly handle ANSI, ASME, and API flanges, making them a versatile asset for various industries.
Industries
- Oil & Gas
- Petrochemical
- Power Generation
- Construction
- Wind Energy
- Railways
- General Manufacturing
Applications
- Flanges: Metal rings bolted together to create seals between pipes, vessels, and other components. Ensures leak prevention and safety.
- Pipeline Connections: Used on flanges in oil & gas pipelines, water networks, and chemical plants for secure, leak-free flow.
- Pressure Vessels: Ensures safe tightening of flanges on pressurized containers holding gases, liquids, or chemicals.
- Heat Exchangers: Maintains accurate pre-load for efficient heat transfer, energy conservation, and equipment protection.
- Industrial Machinery: Essential for turbines, compressors, reactors, filters, and other heavy-duty equipment.
Features
- Quick and Easy Setup: Manual installation takes minutes, reducing downtime.
- Multi-Tool Harnessed Power: Combine multiple tools for rapid bolt tightening and improved productivity.
- Uniform Joint Compression: Ensures consistent bolt loading and superior joint integrity.
- Special Threads & Load Configurations: Available for unique application requirements.
- Twin or Single Port Options: Select port configuration to suit operational needs.
- Tight Clearance Bridge: Designed to operate in space-restricted areas.
- Oil Pressure Calculations: Assistance provided for optimal pressure estimation.
- Long Stroke Designs: Allows extended reach for deeper applications.
- Interchangeable Parts: Simplifies maintenance and reduces downtime.
- High-Temperature Options: Ideal for harsh and elevated temperature environments.
- CE Marking: Complies with European safety standards.
- Over-Stroke Protection: Prevents surpassing operational stroke limits.
- Max Stroke Indicator: Clear visual reference for stroke positioning.
- Pressure Test Certification: Ensures equipment reliability and safety.
- Comprehensive Manuals: Provides detailed instructions and safety guidelines.
- Long-Life Performance: Built for durability and extended service life.
After Sales Support
For the best prices on hydraulic bolt tensioners in India, please contact us. If you're interested in renting a hydraulic bolt tensioner, feel free to call us at +91-8282829795 or email us at marketing@absgroup.in. From the GCC to global markets, explore our worldwide presence and the innovative Hydraulic Bolt Tensioners we provide.
We’re here to assist you with all your needs!
Specifications
- Maximum Tensioner Load (kN) / (lbf) 4903 / 500
- Minimum Tensioner Load (kN) / (TONF) 233 / 23.8
- Bolt Thread Size (inch) / (metric) 3/4" - 5 3/4" / M16 - M150
- Maximum Pressure (bar) 1500
Technical Data
| MODEL | BOLT THREAD SIZE | MAXIMUM TENSIONER LOAD | HYDRAULIC PRESSURE AREA (mm²) | MAX. PRESSURE (bar) | STROKE (mm) | DIMENSIONS (mm) | |||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| inch | mm | TONF | kN | A | B | C | D | E | F | ||||
| HFST-11 | - | M16 | 233 | 23.8 | 1555 | 1500 | 12 | 72 | 31 | 64 | 79.3 | 44 | 74 |
| 3/4" | M20 | ||||||||||||
| 7/8" | M22 | ||||||||||||
| 1" | M24 | ||||||||||||
| 1-1/8" | M27 | ||||||||||||
| HFST-12 | 1-1/8" | M27 | 443 | 44 | 2884 | 1500 | 15 | 108 | 42 | 89 | 101.2 | 58.1 | 102.1 |
| - | M30 | ||||||||||||
| 1-1/4" | M33 | ||||||||||||
| 1-3/8" | M36 | ||||||||||||
| 1-1/2" | M39 | ||||||||||||
| HFST-13 | 1-1/2" | M39 | 791 | 80 | 5271 | 1500 | 15 | 136 | 54 | 89 | 116 | 58 | 132.47 |
| 1-5/8" | M42 | ||||||||||||
| 1-3/4" | M45 | ||||||||||||
| 1-7/8" | M48 | ||||||||||||
| 2" | M52 | ||||||||||||
| HFST-14 | 2" | M52 | 1267 | 129 | 8445 | 1500 | 15 | 172 | 65.5 | 102 | 119.5 | 58 | 162 |
| 2-1/4" | M56 | ||||||||||||
| 2-1/2" | M64 | ||||||||||||
| HFST-15 | 2-1/2" | M64 | 1830 | 186 | 12197 | 1500 | 15 | 200 | 76 | 98 | 131 | 64 | 187 |
| 2-3/4" | M72 | ||||||||||||
| 3" | M76 | ||||||||||||
| HFST-16 | 3" | M76 | 2502 | 255 | 16682 | 1500 | 15 | 235 | 94 | 125 | 163 | 68 | 218 |
| 3-1/4" | M80 | ||||||||||||
| 3-1/2" | M90 | ||||||||||||
| HFST-17 | 3-1/2" | M90 | 2629 | 268 | 17530 | 1500 | 15 | 245 | 102 | 125 | 148 | 66 | 245 |
| 3-3/4" | M95 | ||||||||||||
| 4" | M100 | ||||||||||||
| HFST-18 | 4" | M100 | 3802 | 387.7 | 25349 | 1500 | 15 | 286 | 122 | 133 | 157 | 73 | 284 |
| 4-1/2" | M110 | ||||||||||||
| 5" | M125 | ||||||||||||
| HFST-19 | 5" | M125 | 4903 | 500 | 32688 | 1500 | 15 | 335 | 143 | 165 | 191 | 78 | 325 |
| 5-1/4" | M130 | ||||||||||||
| 5-3/4" | M150 | ||||||||||||
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The HTS Hydraulic Tensioners are optimized for top-side applications, making them suitable for tightening ANSI, ASME, and API flanges.
HTS Hydraulic Tensioners are quick and easy to use, providing improved speed for the bolt tightening process. They can be installed by hand in minutes, and when multiple tools are harnessed together, they ensure even joint compression, resulting in uniform bolt loading and superior bolted joint performance.
HTS Hydraulic Tensioners offer a range of options and features, including special threads, special load requirements, twin or single port configurations, special bridges for tight clearances, oil pressure calculations, long stroke designs, interchangeable parts, and high-temperature options.
HTS Hydraulic Tensioners are designed for safety and reliability. They are CE marked, equipped with over-stroke protection, feature a max stroke indicator, and provide pressure test certification. Additionally, users benefit from a full-color operating and safety manual, ensuring proper usage.
The TensionPro Tensioner method employs the latest seal technology, offering high cycle life and an optimized load-to-weight ratio. It enables bolts to be loaded with accurate force directly proportional to the pressure applied to the tool. This method ensures accurate and repeatable bolt tightening without friction.
- A hydraulic standard bolt tensioner is utilized for applying controlled tension to bolts during assembly, ensuring uniform and reliable clamping force.
